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Calculation Method of Zirconium Beads in Grinding Media

- 2020-11-10 10:06-

1. Volumetric measurement method

Sand mills are divided into vertical and horizontal types. Generally, the filling amount of the grinding medium of the vertical sand mill is about 70% of the effective volume of the cylinder, and the amount of the horizontal sand mill is about 80%. It can be used according to different working conditions. Increase or decrease on this basis. Generally speaking, domestic sand mills, such as WS-15 and SK-80, whose 15 and 80 are the volume of the barrel; foreign sand mills, such as the HM series of Belgium SUSSMEYER, the Swiss DYNOMILL series and the German DRAIS production For PM series, etc., the numbers after the code all indicate the effective volume of the cylinder, and the unit is liters (L). Therefore, clarifying the effective volume of the cylinder is the primary factor for calculating the filling amount of the grinding media. According to the volumetric method, an appropriate container should also be selected.



2. Quality measurement method


The volumetric measurement method is difficult to operate. For this reason, the mass measurement method is introduced, and the calculation formula is as follows:
       W = VηρK (2-2)
       In the formula, W —— the filling amount of grinding media, kg;
       V ——The effective volume of the sand mill cylinder, L;
       η ——the percentage of the filling volume of the grinder;
       ρ ——The density of grinding media, g/cm 3;
       K ——The density of the grinding medium is packed.

The determination of density K in the above parameters is more complicated. Experiments show that: my country generally uses zirconium beads with diameters of 2 to 3 mm, 3 to 4 mm, and 1 to 2 mm. The out-of-roundness is less than 5%, and the density value is 0.62 to 0.66; the grinding can be accurately calculated after the density of the grinding medium The filling amount of the medium reduces the error. See the table below for the grinding media loading of some domestic sand mills.


                              The amount of grinding media of some domestic sand mills

The recommended grinding media filling amount in the above table is a quality range. Generally speaking, a larger value is used for models with a larger volume, and a smaller value is used on the contrary.

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