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What Effect Does the Grinding Medium Have on the Crushing Effect?

- 2020-12-07 15:44-

1.The influence of the hardness and density of the grinding media

The density and hardness of the grinding media play an important role in the grinding efficiency: the greater the density of the media, the higher the grinding efficiency; the higher the hardness, the lower the abrasion, the easier the purity of the product can be guaranteed; but under the condition of certain slurry specific gravity and viscosity , The density and hardness of the grinding media are not as high as possible.

Too high-density grinding media will cause uneven distribution of grinding media in the barrel, and the greater the density difference, the more unreasonable the distribution, and the greater the probability of grinding media being squeezed between each other. A large hardness must have poor toughness and poor impact resistance. When the grinding medium impacts (collides) the material to be ground at a high speed, it is also easy to cause its own crushing, which increases the possibility of itself and other grinding media being crushed.

2.The influence of the shape and size of the grinding media on the crushing effect

The size of the grinding media ball directly affects the grinding effect and the fineness of the product. It determines the number of contact points between the grinding media and the material. The more the contact points of the grinding media ball with the smaller particle size are under the same volume, the theoretically the greater the grinding efficiency. high.

In the industry, irregular media tend to be subject to greater self-wear, which can cause obvious pollution. Therefore, spherical media are mostly used in practical applications, cylindrical media are also used, and irregular media are rarely used. The size of the medium particle size depends on the particle size of the material and the required product size. The finer the particle size of the product, the smaller the particle size of the medium. If the feed size is relatively large and the grinding medium is required to have a greater impact and crushing effect, then the ball should be larger.



3.The influence of the production method of the grinding media ball on the crushing effect
 
According to research, the wear resistance of the grinding balls of the same material varies greatly due to the different production methods and control techniques. The most typical is alumina ball. The molding methods of alumina ball include extrusion method, agglomerate method, hydraulic hard mold molding method and isostatic pressure molding method. The wear difference between isostatic pressure molding method and grouting molding method is more than ten times. The reason may be that the density and uniformity of the former is higher than that of the latter, and a solid whole can be formed after sintering.
 
In addition, the alumina raw materials used by the two may be different, and the differences in raw material purity, particle size, powder fluidity, etc., will also have a great impact on the wear resistance of the grinding media, and ultimately affect the crushing effect.
 
4.The impact of the gradation of the grinding media on the crushing effect
 
When the total mass of the grinding media is the same, the impact of different grinding media ratios on the grinding effect is also different. Generally speaking, the size distribution of the medium is regular in the continuous grinding process. In order to reduce costs, the method of supplementing large balls is often used to restore the grinding ability of the system. It is difficult for the mill to maintain a fixed media ratio during long hours of work. If the diameter of the media is too different, it will aggravate the ineffective grinding between the media, that is, the large media grinds the small media, which increases the cost of the grinding process.

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